Product Definition (According to Customer needs, Regulations)
Benchmarking from market competitors and best in class cars
Vehicle Attributes target setting (Safety, Vehicle Dynamics, Weights , …)
Preparing Design Validation Plan
Styling starts with creation of 2D sketches of Interior and Exterior.
Style sign off by using virtual reality and clay model in different scales.
Making master model with high surface quality (Class – A)
Feasibility study according to design Standards
Solution proposal to achieve product attributes
Concept design proposal on BIW , Closures, Trim and Hardware, Electrical , Chassis and power train Accessories.
Virtual Simulations to ensure target achievement in different attributes such as safety, vehicle Dynamics, CFD, NVH ,…
Concept finalizing to start detail design
Detail Design of BIW, Closures , Trim and Hardware , Electrical , chassis system and power train accessories after concept approval.
Body Parts Prototyping
Plastic Parts prototyping
Making assembly and control fixtures
Pilot Production line for final Assembly of body and whole car
Evaluation Testing on Prototype to ensure design compatibility
To ensure the compatibility of final product with the defined Product
Manufacturing of final product on final production line
Validation Tests such as Crash, Durability, Emissions, Handling, Performance, Engine Cooling, Air...Conditioning,
Homologation and type approval process